Posted this on a couple of forums over the weekend.
As I was shooting my CAI "Polish" M64 RPK yesterday, I noticed something. I was running the following loads:
Yugo M67
Tulammo
Wolf
Arsenal brass
Federal Fusion
Hornady SST
I noticed some loads didn't eject as far as others. Tula/Wolf just seemed to dribble out a couple of feet from the rifle, some just barely clearing the ejection port. The Arsenal, Federal, and Hornady would go straight out about 6' to my left. Yugo brass would enter a low earth orbit. recoil felt the same with most of them, but the Yugo and Arsenal seemed the "hottest". The same loads in my Saiga would fly between 6-9' forward at a 45 degree angle from the ejection port. Could this be because of the longer RPK barrel and what seems to be a heavier ejection spring, or just the newness needing to be shot off?
UPDATE:
OK, broke it down, and I have found the issue. The hammer is contacting the carrier at an odd angle. This is with the carrier against the hammer.



Here is a shot of where the carrier catches on the hammer on the way back. It's the shiny spot above the bolt.

Here's a side shot of the carrier. The hammer is catching right on the flat spot at the rear of the carrier "ramp".

The FCG is a Tapco G2. Should reprofiling the hammer in that area clear it up, or do I need another FCG entirely? Maybe a reprofile on the rear of the carrier? I checked my Saiga carrier(Bulgarian), and it has a slightly different angle in that area. It is dragging the carrier enough if I ride it, the carrier will hang.
I know not to touch the flat that hits the firing pin, but what about taking the hump out a touch where the bolt rides? I haven't pulled out my spare FCG parts and compared hammers yet, but the spares are all Polish/Romanian.